Conical Twin Screw and Barrel with 500-10000mm Length Chrome Plating Surface Treatment and 1-3 Cooling Zones

500 to 10000mm Product Length Barrel and Screw Combination Featuring Chrome Plating Surface Treatment for Performance

Product Description:

The Conical Twin Screw and Barrel product is a highly specialized component designed for advanced plastic processing applications, particularly in injection molding and extrusion industries. This product features a Conical Tandem Screw System, which ensures superior mixing, consistent material flow, and enhanced output quality. The design of the conical screws allows for efficient melting and homogenization of polymers, making it an ideal choice for manufacturers seeking precision and reliability in their injection molding processes.

One of the key attributes of this product is its versatility in screw cooling zones, offering between 1 to 3 zones depending on the specific requirements of the application. This flexibility in cooling zones enables precise temperature control throughout the screw’s length, which is critical for maintaining the integrity of the polymer material and optimizing the overall production efficiency. Proper cooling helps prevent overheating, degradation of materials, and ensures consistent melt quality.

The surface treatment of both the screws and barrels is of paramount importance in extending the service life and enhancing the performance of the product. This Conical Twin Screw and Barrel assembly features advanced nitriding and chrome plating surface treatments. Nitriding hardens the surface, significantly improving wear resistance and durability, while chrome plating provides a smooth, corrosion-resistant layer that reduces friction and prevents material sticking during processing. Together, these surface treatments ensure the barrel and screw combination withstands the rigorous demands of continuous operation in harsh environments.

The barrel diameter range for this product spans from 45mm to 300mm, accommodating a wide variety of machine sizes and processing capacities. This broad diameter range allows manufacturers to select the exact barrel size that matches their equipment specifications and production scale. Similarly, the screw diameter range of 30mm to 120mm provides further customization and adaptability, ensuring optimal performance for different types of polymers and production requirements.

Designed as a screw and barrel combination, this product integrates both components to work seamlessly together, enhancing the overall efficiency and reliability of the injection molding screw set. The precise engineering and matched tolerances between the screw and barrel reduce wear and energy consumption while improving material throughput and product quality. This combination is particularly beneficial in applications where consistent melting, mixing, and pressure control are critical factors.

The Conical Tandem Screw System incorporated in this product is especially advantageous for processes requiring thorough mixing and devolatilization, such as compounding and recycling of plastics. The tandem design allows for enhanced shear and elongational flow, which improves the dispersion of additives and fillers within the polymer matrix. This results in a more uniform material output and better final product properties.

In conclusion, the Conical Twin Screw and Barrel product offers a comprehensive solution for modern injection molding and extrusion operations. With its customizable screw cooling zones, robust nitriding and chrome plating surface treatments, and an extensive range of barrel and screw diameters, it provides exceptional durability, performance, and adaptability. The integration of the Conical Tandem Screw System and the precision-engineered injection molding screw set ensures that manufacturers can achieve high-quality, consistent results with improved operational efficiency. Whether for standard production or specialized polymer processing, this screw and barrel combination stands out as a reliable and innovative choice in the plastic processing industry.

Features:

• Product Name: Conical Twin Screw and Barrel
• Product Type: Screw And Barrel
• Screw Cooling Zones: 1-3 Zones
• Screw Cooling Power: 3kw
• Cooling Type: Air Cooling
• Product Length: 500-10000mm
• Features an advanced Conical Tandem Screw System for enhanced performance
• Designed as an Injection Molding Screw Set suitable for various molding applications
• Efficient cooling with multiple screw cooling zones to maintain optimal temperature

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel, model number 65/132, is a high-quality industrial product originating from China, designed to meet the rigorous demands of various manufacturing and processing industries. Certified with ISO9001, this product guarantees superior quality and reliability. It is available at a competitive price of USD $2300 per set with a minimum order quantity of just one set, making it accessible for both small and large-scale operations. The product is carefully packaged in a wooden package to ensure safe delivery within 1 to 35 work days, with payment terms based on T/T.

This Twin-Conical Screw Assembly is primarily used in extrusion and injection molding machines where precision and durability are paramount. The Barrel and Screw Combination is engineered to optimize material processing by ensuring consistent melting, mixing, and conveying of raw materials. Thanks to its air cooling system, the assembly maintains optimal operating temperatures, enhancing efficiency and reducing downtime. The product length ranges from 500 to 10,000mm, allowing customization for various machinery sizes and processing requirements.

The Screw and Cylinder Unit features advanced nitriding treatment with a hardness level of HV≥900, providing exceptional wear resistance and longevity. The screw surface is chrome-plated with a thickness of 0.03-0.05mm, which further improves corrosion resistance and reduces friction during operation. These attributes make the Jialong Conical Twin Screw and Barrel ideal for processing demanding materials such as plastics, rubber, and other polymers in industries like automotive, packaging, and electronics.

In application scenarios, this product is widely used in plastic extrusion lines, compounding processes, and injection molding equipment. It suits situations requiring precise control over melting and mixing, such as manufacturing high-quality films, sheets, pipes, and profiles. Its robust construction and reliable performance also make it suitable for heavy-duty applications in chemical and pharmaceutical industries where consistent product quality and operational stability are critical.

Overall, the Jialong 65/132 Twin-Conical Screw Assembly, Barrel and Screw Combination, and Screw and Cylinder Unit provide manufacturers with a dependable solution that enhances production efficiency and product quality. Its versatile design, combined with superior material treatment and cooling features, ensures it can handle a broad spectrum of industrial processing conditions with ease and precision.